This family of coatings is based on liquid organic formulations designed to provide specific engineered properties based on the end use, where preparation of the substrate and subsequent application of the coating system is required to achieve the desired coating system performance characteristics.
Dry Film Lubricants are a family of coatings which provide corrosion protection, lubricity, and moderate wear resistance for assemblies which may be stored for long periods in non-climate controlled warehouses, yet will still meet form, fit, and function of a newly coated component. Dry film lubricants also retain their lubricity over many cycles of assembly or insertion and removal.
Standard Specifications
MIL-PRF-46010
RoHS, REACH, ELV & WEEE Compliant
Performance Benefits
Corrosion Resistance
Wear Resistance
Lubricity
Receptive Metals
Aluminum Alloy
Aluminum Casting
Stainless Steel
Steel
Brass
Bronze
Copper
Pioneer utilizes LORD® HRC heat-reflective coating which is a two-component fluoroelastomer coating which features heat reflectiveness, robust adhesion and exceptional mechanical properties. This coating greatly enhances fuel and fluid resistance for a wide variety of elastomeric substrates. Application of this Heat Reflective Coating on the surface of an elastomeric part allows the bulk of the component to be made of less expensive, less fluid resistant material. Pioneer is one of a few LORD® approved vendors of this product line.
Performance Benefits
Reflects radiant heat away from the coated parts, enabling parts to operate at cooler temperatures UL 94 V-0 certified
Noise Reduction, eliminates rattle produced by loose heat shields
Provides high temperature, fuel and fluid resistant barrier to external surface of elastomeric part providing longer life and higher reliability
Cost Effective
Standard Specifications
0095Z-SZAX-A101
Receptive Metals
All elastomeric substrates
Pioneer’s painting services include functional organic & epoxy coatings designed to protect metal components from corrosion. C.A.R.C. paint is also a subset of this group. These coatings can also add lubricity or other engineering characteristics such as torque down specification, lubricity, high pressure wear, or long-term storage of parts in the field. We supply coating systems from many suppliers such as Magni, Doerken, Molykote, Whitford, and other name brands.
Pioneer is a leader in the application of Rubber and Polyurethane to Metal adhesive coatings. These coatings rely upon robust pretreatment processes and systems, tight controls on adhesive film buildup, and protection from post application contaminants to insure successful and lasting Rubber and Polyurethane to Metal Bonds.
We offer various Zinc and Manganese Phosphate pretreatment coatings, as well as complete parts washing and blasting services to prepare the substrates for the critical application of adhesives.
The adhesives can be applied in various ways. Our high volume production systems include chain on edge spray systems, dip spin, and dip drain. Lower volume methods such as hand spray are also offered.
Our large adhesive coating operations assure you that your project, regardless of the volume, can be handled professionally and in an efficient manner.
Pioneer offers the highest quality adhesive coatings from Lord, Dow, & Cilibond (CIL). Other formulations are also available upon request. We are a preferred applicator for these adhesives, and can insure that your project is a winner from the start to the finish.
Standard Specifications
PS-135.22
PS-135-18
TES-2201
TES-2Zinc Rich Coating
Zinc Rich & Zinc Flake Coatings are an excellent choice for improved corrosion resistance, management of torque values on fasteners, and elimination of any hydrogen embrittlement concerns on high strength steels and springs. Because Zinc Rich coatings are applied after fabrication, coverage of welds and stamping edges is assured, and much higher levels of corrosion resistance are available when compared to traditional Ecoat or zinc plated finishes.
Pioneer’s Zinc Rich and Zinc Flake products can be applied in Dip Spin, Dip Drain, and Spray systems, offering a wide choice of finish options depending upon your project requirements for performance and cost.
Pioneer offer’s the very best coatings from Doerken and Magni, with many choices in primer/topcoat configurations to meet your special finishing needs.
Standard Specifications
Customer Specific Requirements
RoHS, REACH, ELV & WEEE Compliant
Performance Benefits
Wear Resistance
Abrasion Resistance
Strong Durability
Environmentally Friendly
Receptive Metals
Aluminum Alloy
Aluminum Casting
Powder Coating is a unique metal finish where dry powder made of resin, pigments, flow modifiers, and other curing agents is applied to a product using static electricity. Then, the part is oven cured and the coating produces strong molecular chains, which causes the powder to melt and create a uniform film. This metal finishing process of powder coating is relatively new, developed around 40 years ago.
Powder coating offers high value return on your finishing investment. It’s stronger than even the leading high temperature and age-resistant paints. Powders are available in a wide variety of colors, textures and chemistries to deliver cost effective coating performance for your products.
Specifications
| AAMA 2603 | Performance Requirements and Test Procedures for Pigmented Organic Coatings on Aluminum Extrusions and Panels | |
| AAMA 2604 | Performance Requirements and Test Procedures for High Performance Organic Coatings on Aluminum Extrusions and Panels | |
| AAMA 2605 | Performance Requirements and Test Procedures for Superior Performing Organic Coatings on Aluminum Extrusions and Panels | |
| CS0033 | Test Methods and Approval Process for Paints |
Capabilities
| Powder Coating Booth | 28′ × 9′ × 9′ |
| Curing Oven | 28′ × 9′ × 9′ |
| Media Blasting Booth | 28′ × 8′ × 16′ |
| Conversion Coating / Aluminum Cleaning Tank Line | 13′ × 3′ × 4.5′ |
| Iron Phosphate / Spray Wash Station | 22′ × 9′ × 8′ |
Pioneer Metal Finishing provides a series of peak corrosion-resistant coatings. Our coatings are applicable to a wide variety of substrates, including aluminum, steel, cast material, and other alloys. Our corrosion-resistant coatings are specifically designed for survivability in the harshest environments with unparalleled longevity
Anti-corrosion coatings prevent a variety of corrosion-related problems, such as:
Anti-corrosion coatings offer a range of benefits, such as:
The enhanced protection of our corrosion coatings dramatically improves the performance of base metals that may not otherwise survive long-term exposure to environmental factors. Applying an anti-corrosion coating improves the durability of cost-effective stampings and other more affordable substrates, enabling them to perform like stainless steel or other naturally corrosion-resistant metals.
Pioneer Metal Finishing offers the following anti-corrosion and corrosion-resistant coatings:
Pioneer has a proprietary line of finishes geared towards converting low-cost, low-functionality substrates into robust, corrosion-resistant products. Our innovative research and development efforts have led to industry-leading innovative corrosion-resistant coatings that improve the durability and efficacy of metal parts. Pioneer’s North American footprint of nine production facilities comprises more than one million square feet, making us a scalable and accessible partner for OEMs and production manufacturers.
To see how our anti-corrosion coating and sealing services can benefit your project, please request a quote for your upcoming project. Our attentive customer service representatives are prepared to help you address any questions and concerns.
